ACCUSENSE SERVICES

Equipment Monitoring

Catch failures before they happen with vibration, temperature, and performance insight

Overview

Your most critical equipment rarely fails without warning — it vibrates, runs hot, and drifts off its performance baseline first. AccuSense equipment monitoring listens to those early signals around the clock. Wireless vibration sensors, surface temperature probes, and performance analytics watch over your large rotating and mechanical assets — HVAC units, pumps, motors, compressors, fans, and chillers — so you can move from reactive repairs to predictive maintenance, cutting unplanned downtime by up to 50% and extending equipment life.

📈 Equipment Health Dashboard

Vibration (RMS)
2.1 mm/s
Within ISO limits
Surface Temp
168°F
Bearing trending up
Health Score
92%
Pump P-04 — Good
Runtime
4,820 hrs
Service in 12 days
Assets Online
38/40
2 in scheduled service
Open Alerts
3
1 high priority

Comprehensive Monitoring

  • Vibration Sensors: Triaxial accelerometers detect imbalance, misalignment, bearing wear, and looseness before failure
  • Surface Temperature: Continuous thermal monitoring of bearings, motors, and housings to catch overheating early
  • Performance Monitoring: Track runtime, cycle counts, RPM, and load to measure efficiency against baseline
  • FFT Spectral Analysis: Frequency-domain fingerprinting pinpoints the exact mechanical fault developing
  • Multi-Asset Coverage: One platform for HVAC units, pumps, motors, compressors, fans, and chillers
  • ISO 10816 Benchmarking: Vibration severity scored against recognized industry thresholds
  • Wireless & Retrofit-Ready: Battery-powered sensors mount to existing equipment with no rewiring

Predictive Intelligence

  • Early Fault Detection: Identify bearing degradation, cavitation, and imbalance weeks before breakdown
  • Remaining Useful Life: AI estimates how long an asset can safely run before service is required
  • Anomaly Baselining: The system learns each machine's normal signature and flags deviations automatically
  • Failure Mode Classification: Alerts identify the likely root cause, not just that something is wrong
  • Trend Forecasting: Project vibration and temperature trajectories to plan maintenance windows
  • Energy & Efficiency Insight: Spot equipment running harder than it should and driving up energy costs

Maintenance & Alerts

  • Instant alerts via SMS, email, and dashboard when thresholds are crossed
  • Tiered severity so high-priority risks rise to the top
  • Automatic work order generation for facility and maintenance teams
  • Condition-based maintenance scheduling that replaces fixed-interval guesswork
  • Full historical record of every asset for warranty and audit support
  • Lifecycle and replacement planning based on real operating hours
  • Integration-ready data export for your existing CMMS

⚙️ The Cost of Downtime

For commercial facilities, a single failed chiller, pump, or air handler can mean tens of thousands of dollars in emergency repairs, tenant disruption, and lost productivity. Studies show predictive maintenance reduces unplanned downtime by 30–50%, cuts maintenance costs by 15–25%, and extends equipment life by 20–40% compared to run-to-failure. AccuSense pays for itself by turning catastrophic failures into routine, scheduled service.

See Equipment Monitoring in Action

Schedule a personalized demo and discover how AccuSense can transform your building operations.

Request a Demo